Design Guidelines: Liquid Silicone Rubber Molding
Our basic guidelines for liquid silicone rubber molding include important design considerations to help improve part moldability, enhance cosmetic appearance, and reduce overall production time.
Size
Maximum Dimensions
| SIZE | 12 in. x 8 in. x 4 in. |
|---|---|
| VOLUME | 26 cu. in. |
| DEPTH | No greater than 2 in. from any parting line; deeper parts are limited to a smaller outline |
| PROJECTED MOLD AREA | 65.5 sq. in. |
| SIZE | 304.88mm x 203.2mm x 101.6mm |
|---|---|
| VOLUME | 426064 cu. mm |
| DEPTH | No greater than 50.8mm from any parting line; deeper parts are limited to a smaller outline |
| PROJECTED MOLD AREA | 42257.98 sq. mm |
Typically, Brazil Metal Parts can maintain a machining tolerance of +/- 0.003 in. (0.08mm) with a linear tolerance of +/- 0.01 in./in. (0.01mm/mm).
Materials
- Standard silicone (30, 40, 50, 60, and 70 durometers)
- Medical-grade silicone
- Optical-grade silicone
- Fluorosilicone (fuel and oil resistant)
Surface Finishes
| FINISH | DESCRIPTION |
|---|---|
| PM-F0 | non-cosmetic, finish to Brazil Metal Parts' discretion |
|
PM-F1 |
low-cosmetic, most toolmarks removed |
|
SPI-C1 |
600 grit stone, 10-12 Ra |
| PM-T1 | SPI-C1 + light bead blast |
| PM-T2 | SPI-C1 + medium bead blast |
| SPI-A2 | grade #2 diamond buff, 1-2 Ra |
Draft
| VERTICAL FACES | 0.5° |
|---|---|
| MOST SITUATIONS | 2° |
| MINIMUM FOR SHUT OFF | 3° |
| MINIMUM FOR LIGHT TEXTURE (PM-T1) | 3° |
| MINIMUM FOR LIGHT TEXTURE (PM-T2) | 5°+ |
While 1 degree of draft is common in LSR parts, zero draft can occasionally be tolerated on shallow parts. The nature of LSR allows the rules of draft to be stretched more so than thermoplastics, if mold construction permits.
Adding draft angles to design, even on LSR parts, helps facilitate ejection of a part from a mold, and improves overall moldability.
Wall Thickness
Recommended wall thickness considerations for LSR molding:
- Walls as thin as 0.010 in. (0.254mm) are possible, depending on the size of the wall and the location of adjacent thicker sections.
- Rib thickness should be from 0.5 to 1.0 times the adjoining wall thickness.
- The radii of inside fillets should typically be approximately equal to the wall thickness. Radii that are much larger or smaller than this may cause porosity.
Proper wall thickness will reduce the risk of cosmetic defects in plastic parts.
Undercuts
LSR molding has the ability to produce parts with undercuts. Many simple undercuts can be easily removed by the press operator without mechanical assistance. Each part will be reviewed on a case by case basis for feasibility.
Undercuts, such as those shown, can complicate and, in some cases, prevent part ejection, so eliminate them if possible.
Radii
Some part corners will have a radius rather than a sharp edge since we use an automated CNC milling process to make the mold for your parts. This typically does not require a change to your model, but resulting radii are identified before the mold is milled.
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